Reverse Engineering
SPEL’s Quality and Research and Development departments are using appropriate softwares, and are capable of performing automatic batch inspection as well as individual part inspection as per CAD or drawing.
SPEL is also capable of digitizing a part and giving point cloud data or triangulate data using these software. The company is equipped with Renishaw UCC1 Control, Motorized Probe PH10, CopyCAD & Power INSPECT.
Scanning facilities are in SPEL’s proximity. The cloud data formed through scanning, is edited to manufacture reverse engineered products.
Manufacturing
SPEL’s manufacturing operations provide a wide variety of plastic processing capabilities based on customer product requirements.
In many cases, SPEL has applied innovative new processing methods to reduce costs and improve product design and performance. SPEL also designs and builds many of the production systems from the ground up including designing, engineering, tooling, molding and assembly tooling.
Injection Modeling
Injection Molding Technologies are used in the production of many products and multi-component assemblies. Examples of injection molded products are door trims, interior garnishes, plastic trays, steering wheels, door handles, under the hood products, and thin walled products like ice cream tubs.
Gas Injection Molding
For the improved surface finish and reduced weight of products resulting in lower cost, Gas Injection Molding has been introduced for many components including television bodies.
Insert Molding
A variety of insert molded plastic products are manufactured in the plant including but not limited to steering wheels, door handles and grills.
Material Selection
Advanced materials can dramatically improve both the production process and the finished product quality and performance. SPEL has a large database and good cooperation from material suppliers for selecting and using the appropriate materials. Materials being used for products include:
- Filled or Reinforced Polyolefins
- Plastics with Calcium Carbonate, Glass –Fiber, Mica, Talc or mixes
- Pre – colored grades of the above
- Masterbatches of Functional additives such as Anti – Oxidants, process aids, etc.
Sheet Metal Fabrication & Welding
SPEL has manufacturing units for sheet metal fabrication. All units for its insert molded products are fabricated in-house for the precision and accuracy required for insert molding. The tooling for sheet metal stamping as well as welding and inspection fixtures are all manufactured in-house as well.
Product Development
SPEL can develop product tooling for plastic parts and components from various sources such as CAD data, 3D models, 2D drawings, components or from conceptual design. From the initial concept to the finished products, SPEL uses latest software and technology.
Through the sophisticated CAD/CAM/CAE technology, At SPEL, we design, analyze, manufacture and inspect products according to specified standards. Having complete manufacturing solutions, we evaluate design alternatives and enhance overall product quality. Being proficient in analyzing design options, SPEL can produce efficient tooling, reduce prototyping cost through CAE and bring the products to market earlier than competitors.
Design & Engineering
SPEL can develop product tooling for plastic parts and components from various sources such as CAD data, 3D models, 2D drawings, components or from conceptual design. From the initial concept to the finished products, we use the latest software and technology.
Through the sophisticated CAD/CAM/CAE technology, at SPEL, we design, analyze, manufacture and inspect products according to specified standards. Having complete manufacturing solutions, we evaluate design alternatives and enhance overall product quality. Being proficient in analyzing design options SPEL can produce efficient tooling, reduce prototyping cost through CAE and bring the products to market earlier than competitors.
CAD Generation
SPEL is equipped with LK CNC CMM, Renishaw UCC1 Control Motorized Probe PH10 and Power INSPECT/Copy CAD Software.
SPEL is capable of performing automatic batch inspection as well as individual part inspection as per CAD or Drawing.
The company is also capable of digitizing a sample part and giving its point cloud data/triangulate data.
Paint Facilities
At SPEL, we understand that the quality of the painted finish is a key component of the marketability and appeal of a product. We use customer specified grades of paints and sometimes tailor–made paints for our products, especially for automotive products. Using controlled temperature, automated baking line, dust–free spray booths and good suppliers of paint, at SPEL, we work hard to keep the quality of the finished product impeccable. With regards to SPEL’s expertise in screen printing, the company has in-house expertise to design and develop screens (an example of a screen-printed product is panel instrument clusters for Suzuki cars).
Extrusion
We extrude Plastic Sheets in roll form from 0.3mm to 1.5mm in HIPS, PET and PP. Colors are available on demand.
Thermoforming
SPEL is one of the largest Thermoforming Companies in Pakistan catering to the needs of Food Packaging. We manufacture Cups and Tubs from 30ml to 1.5L.
SPEL provides friendly and knowledgeable staff to guide customers through its extensive selection of top-quality catering disposable products, including containers, coffee cups, platters, sandwich wedges, salad containers, disposable tableware, bakery boxes, cake containers, hygiene products, refuse sacks and much more.
Screen Printing
SPEL offers printing solutions for thermoforming cups of various shapes and sizes according to the customer’s requirements. The state of the art printing machines ensures that every item that goes through the production line exhibits the same top notch quality that the customer expects.